Idlers

Impact idlers

Impact idlers are designed to be used in impact areas where belt damage occurs frequently. Impact rolls are usually equipped with rubber rings or discs which absorb impact forces minimizing belt damage

SPECIFICATION

Roller Diameter : 89,102, 108, 114, 127, 133, 140, 152, 159, 165, 178, 194, 219mm
Roller Length : 100-2400mm
Shaft Diameter : 20, 25, 30, 35, 40, 45, 50mm
Bearing type : 6204, 6205, 6305, 6206, 6306, 6307, 6308, 6309, 6310
Surface Treatment : Electrostatic Powder Coating
Standard : CEMA/DIN/JIS/ISO
Size : Be Customized

PIPE
  • High precision longitudinal seam-welded steel pipe
  • Remove internal and external welding bars and uniform wall thickness ensure the roller good dynamic balance
  • Good out of roundness of pipe ensure the roller have small T.I.R
  • The pipe is cut and machined using automatic CNC machines, that guarantee the tolerances precision
  • Roller surface treatment is electrostatic powder coating, thickness of coating approx. 50-60 μ.
SHAFT
  • Cold-drawn round steel bar
  • High precision diameter tolerance and perfect match with bearings
  • Cut and machined by automatic numerically controlled machines
  • Precise positioning of circlip groove ensure roller have very small axial movement
BEARING
  • Deep-groove ball bearings
  • Bearings are filled with lithium base grease throughout its service life
  • Nylon cage advantage: self-lubricating, abrasion resistance and low heat by friction, low noise, long service life
  • A variety of brands are available (SKF, FAG, NTN, etc.)
BEARING HOUSE
  • Made of high quality cold-rolled steel plate, materials SPCC
  • High precision, smooth and no burr, bearing fit tolerance standard Perfect concentricity ensure the roller low T.I.R
SEAL SYSTEM
  • Labyrinth Seal uses a new type of roller seal that protects the roller bearings from water and dust at both ends of the roller with the belt conveyor. It consists of five parts: inner seal, outer seal, bearing, middle seal and end seal
LUBRICATING GREASE
  • Long lasting lubricating grease, working condition -20°c to 120°c
SURFACE TREATMENT
  • Electrostatic Powder Coating
FEATURES

1. Low Total Indicator Run-out (T.I.R), low rotational resistance;
2. Highly-effective labyrinth seals protected from dust & water into the bearing;
3. Designed and manufactured for a long lifetime
4. Maintenance-free, high-quality sealed ball bearing.